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Alloy Steel Butt Weld Fittings

ASTM A234 WP5, WP9, WP11, WP22, WP91 • Chrome-Moly High-Temp Piping • ASME B16.9 • Mumbai, India

Alloy Steel Butt Weld Fittings Manufacturer in India

Alloy Steel Butt Weld Fittings Manufacturer in India

Ganpat Metal manufactures and supplies certified Alloy Steel Butt Weld Fittings conforming to ASTM A234 / ASME SA234 Grade WP5, WP9, WP11, WP22, and WP91. Engineered specifically for moderate and elevated temperature service, these chromium-molybdenum alloy steel fittings deliver exceptional creep rupture strength, graphitization resistance, and hydrogen attack immunity in power boilers, fired heaters, and high-pressure steam distribution systems.

Our alloy steel fitting portfolio includes 90° and 45° elbows, tees, concentric and eccentric reducers, and caps manufactured by hot mandrel pushing or press forging followed by full normalizing and tempering (N&T) or isothermal annealing. This carefully controlled heat treatment ensures optimal bainitic or martensitic microstructures that retain high tensile and creep strength up to 600°C.

Available in seamless construction up to 24" NB and welded up to 48" NB across schedules STD, 40, 80, 160, and XXS, all alloy steel fittings conform to ASME B16.9 with 100% NDT inspection and complete EN 10204 Type 3.1 Mill Test Certification.

GM Alloy Steel Butt Weld Fittings

GM handles enquiries for Alloy Steel Butt Weld Fittings where buyers need to match fitting types (elbows, tees, reducers, end caps), nominal pipe sizes (NPS / DN), wall thickness schedules, and material grade to piping isometric drawings or project purchase specifications. The supplied inventory covers seamless and 100% X-ray welded fittings from 1/2" NB up to 48" NB across all schedules from Sch 10S to Sch XXS.

Grade selection should be based on the design pressure, service temperature, fluid media corrosivity, and mechanical strength requirements of the piping system. Buyers should also confirm the applicable manufacturing standard (ASME B16.9 / MSS-SP-43), weld bevel preparation (ASME B16.25), supplementary inspection requirements (radiography, PMI, hydrotest), and test documentation before finalizing an order.

Alloy Steel Butt Weld Fittings Specifications

Alloy Steel Butt Weld Fittings Technical Data & Specifications Matrix

Alloy Steel Butt Weld Fittings Specifications

ParameterSpecification
Standard SpecificationsASTM A234 / ASME SA234, ASME B16.9, ASME B16.28, MSS-SP-75
Available GradesASTM A234 WP5, WP9, WP11 (Cl 1/2), WP22 (Cl 1/3), WP91 (Type 1/2)
Fitting Types90°/45° Elbows, Equal/Reducing Tees, Concentric/Eccentric Reducers, End Caps
Size Range1/2" NB to 48" NB (Seamless up to 24", Welded up to 48")
Schedule / ThicknessSch 40, STD, Sch 80, XS, Sch 120, Sch 160, Sch XXS
Operating TemperatureElevated temperature service up to 600°C (1112°F)
Heat TreatmentNormalized & Tempered (N&T) per ASTM A234 specifications
End PreparationBeveled Ends (ASME B16.25) 37.5° ± 2.5°
Testing & CertificationPMI, High-Temp Tensile, Hardness, 100% UT/RT on weld seams
DocumentationEN 10204 Type 3.1 / 3.2 Mill Test Certificate, IBR Form III-C on request

Alloy Steel Butt Weld Fittings Chemical Composition

Standard chemical composition limits conform to international metallurgical standards.

GradeCMnP maxS maxSiCrMoOther
WP50.15 max0.30 – 0.600.0400.0300.50 max4.00 – 6.000.45 – 0.65—
WP90.15 max0.30 – 0.600.0300.0300.25 – 1.008.00 – 10.000.90 – 1.10—
WP11 Cl 20.05 – 0.150.30 – 0.600.0300.0300.50 – 1.001.00 – 1.500.45 – 0.65—
WP22 Cl 10.05 – 0.150.30 – 0.600.0300.0300.50 max2.00 – 2.500.87 – 1.13—
WP91 Type 10.08 – 0.120.30 – 0.600.0200.0100.20 – 0.508.00 – 9.500.85 – 1.05V 0.18–0.25, Nb 0.06–0.10, N 0.03–0.07

Alloy Steel Butt Weld Fittings Mechanical Properties

Minimum mechanical property requirements in designated standard delivery condition:

GradeTensile Strength (min)Yield Strength 0.2% (min)Elongation (min)Hardness (max)
WP5415 MPa (60 ksi)205 MPa (30 ksi)30%217 HBW
WP9415 MPa (60 ksi)205 MPa (30 ksi)30%217 HBW
WP11 Cl 2485 MPa (70 ksi)275 MPa (40 ksi)30%197 HBW
WP22 Cl 1415 MPa (60 ksi)205 MPa (30 ksi)30%217 HBW
WP91 Type 1585 – 760 MPa (85-110 ksi)415 MPa (60 ksi)20%196 – 265 HBW

Alloy Steel Butt Weld Fittings Equivalent Grades

Standard / CountryDesignation
ASTM A234 WP5UNS K41545 • Pipe: ASTM A335 P5 • Flange: ASTM A182 F5 • DIN 1.7362
ASTM A234 WP9UNS K90941 • Pipe: ASTM A335 P9 • Flange: ASTM A182 F9 • DIN 1.7386
ASTM A234 WP11UNS K11572 • Pipe: ASTM A335 P11 • Flange: ASTM A182 F11 • DIN 1.7335 (13CrMo4-5)
ASTM A234 WP22UNS K21590 • Pipe: ASTM A335 P22 • Flange: ASTM A182 F22 • DIN 1.7380 (10CrMo9-10)
ASTM A234 WP91UNS K90901 • Pipe: ASTM A335 P91 • Flange: ASTM A182 F91 • DIN 1.4903 (X10CrMoVNb9-1)

Alloy Steel Butt Weld Fittings Sizes and Dimensions

Form / TypeSize RangeLength / DimensionsCondition / Standard
90° Long Radius (LR) Elbow1/2" to 48" NB (DN15 - DN1200)Sch 5S to Sch XXSASME B16.9 / R = 1.5D
45° Long Radius (LR) Elbow1/2" to 48" NB (DN15 - DN1200)Sch 5S to Sch XXSASME B16.9 / Standard Radius
90° Short Radius (SR) Elbow1/2" to 36" NB (DN15 - DN900)Sch 10S to Sch XXSASME B16.9 / R = 1.0D
Equal / Straight Tee1/2" to 48" NB (DN15 - DN1200)Sch 5S to Sch XXSASME B16.9 / Center-to-End C = M
Reducing Tee1/2" x 3/8" to 48" x 40" NBSch 5S to Sch XXSASME B16.9 / Branch Dimension M
Concentric Reducer1/2" x 3/8" to 48" x 40" NBSch 5S to Sch XXSASME B16.9 / In-line Center Flow Axis
Eccentric Reducer1/2" x 3/8" to 48" x 40" NBSch 5S to Sch XXSASME B16.9 / Flat Side for Horizontal Lines
End Cap1/2" to 48" NB (DN15 - DN1200)Sch 5S to Sch XXSASME B16.9 / Ellipsoidal Head Profile
Stub End (Lap Joint)1/2" to 24" NB (DN15 - DN600)Sch 5S to Sch 80MSS-SP-43 / ASME B16.9 Short/Long Pattern

Custom dimensions, special cuts, and tailored surface conditions available on request.

Alloy Steel Butt Weld Fittings Weight Estimator

Estimate butt weld fitting weights by fitting type, nominal pipe size (NPS) and schedule.

Alloy Steel Butt Weld Fittings Inspection and Testing

  • Dimensional inspection according to ASME B16.9 (OD, ID, wall thickness, center-to-end, out-of-roundness)
  • Bevel end angle and root face verification conforming to ASME B16.25 (37.5° ± 2.5°)
  • Chemical composition analysis by Optical Emission Spectrometry (PMI / OES lab test)
  • Tensile strength, yield strength (0.2% offset) and elongation testing at ambient temperature
  • Hardness testing (Brinell HBW / Rockwell HRC) conforming to NACE MR0175 / ISO 15156
  • 100% Visual and surface inspection for internal & external laminations, laps, or cracks
  • 100% Radiographic Testing (RT) / X-Ray on weld seams of welded fittings (ASME Section VIII Div 1)
  • Ultrasonic Testing (UT) / Eddy Current examination for seamless fittings
  • Dye Penetrant (DP) / Liquid Penetrant Examination (PT) of bevel ends and welded joints
  • Hydrostatic proof testing validation matching associated pipe pressure rating
  • Intergranular corrosion test (ASTM A262 Practice E/A) or pitting corrosion test (ASTM G48 Method A)
  • Complete Mill Test Certificate EN 10204 Type 3.1 / 3.2 documentation with full traceability

Alloy Steel Butt Weld Fittings Applications

  • Oil & gas offshore platforms, subsea manifolds, riser pipelines, and wellhead piping
  • Petroleum refineries, atmospheric distillation units, hydrocrackers, and catalytic reformers
  • Chemical processing plants, organic and inorganic acid synthesis, and reaction vessels
  • Thermal, combined-cycle and nuclear power stations, boiler steam headers, and feedwater loops
  • LNG receiving terminals, cryogenic transfer pipelines, and liquefied gas storage tanks
  • Marine shipbuilding, naval defense vessels, seawater cooling circuits, and bilge lines
  • Fertilizer manufacturing complexes, ammonia synthesis loops, and urea stripper piping
  • Desalination plants, reverse osmosis high-pressure headers, and brine discharge lines
  • Pharmaceutical sterile processing, high-purity water systems (WFI), and clean steam lines
  • Food, brewery, and dairy processing sanitary pipelines
  • Pulp and paper processing digesters, chlorine bleach towers, and black liquor recovery systems
  • Mining slurry transportation pipelines, autoclave leaching, and hydrometallurgical piping

Alloy Steel Butt Weld Fittings Manufacturer and Supplier in India

Ganpat Metal manufactures and supplies certified Alloy Steel Butt Weld Fittings for industrial buyers across India. All materials are sourced from premium quality mills, fully tested for chemistry, mechanical properties, and dimensional tolerances, and supplied with complete traceable Mill Test Certificates.

Whether you require standard stock dimensions or customized sizes, Ganpat Metal maintains deep inventories in Mumbai and provides rapid dispatch, custom cut-to-length services, and third-party inspection support.

Alloy Steel Butt Weld Fittings Exporter from India

India India UAE UAE Saudi Arabia Saudi Arabia Oman Oman Australia Australia Malaysia Malaysia Singapore Singapore Bangladesh Bangladesh Egypt Egypt Brazil Brazil Russia Russia Kazakhstan Kazakhstan

Why Choose Ganpat Metal for Alloy Steel Butt Weld Fittings?

  • Comprehensive inventory covering 1/2" NB to 48" NB in seamless and 100% X-ray welded execution
  • Manufactured strictly conforming to ASME B16.9, MSS-SP-43, and international dimensional tolerances
  • Precision weld beveling to ASME B16.25 for effortless root-pass alignment and rapid site welding
  • Complete grade availability: Austenitic SS, Duplex, Super Duplex, Alloy Steel, Carbon Steel, and Nickel Alloys
  • Fully equipped in-house heat treatment furnaces (solution annealing, normalizing, stress relieving)
  • 100% Positive Material Identification (PMI) prior to packing with portable XRF spectrometers
  • NACE MR0175 / ISO 15156 compliance certification for harsh sour gas and H2S service
  • Stringent Non-Destructive Testing (RT, UT, PT, MT) conducted by Level II certified technicians
  • ISO 9001:2015 certified manufacturer with 35+ years of trusted engineering supplies across India & globally
  • Welcoming third-party inspection agencies (TUV, DNV, Bureau Veritas, SGS, Lloyds, Velosi)
  • Heavy-duty export-worthy wooden case packaging with beveled end plastic cap protection

Specify Your Alloy Steel Butt Weld Fittings Requirement

RequirementDetails to Provide
Fitting Type90°/45° LR Elbow, Equal Tee, Reducing Tee, Reducer, Cap, Stub End
GradeASTM A234 WP5, WP9, WP11 (Cl 2), WP22 (Cl 1), WP91
Size (NPS / DN)1/2" NB to 48" NB
Schedule / WallSch 40, STD, Sch 80, XS, Sch 160, Sch XXS
ConstructionSeamless or 100% X-Ray Welded (ASME B16.9)
Heat TreatmentNormalized & Tempered (N&T) with tempering temp record
End PreparationBeveled Ends (ASME B16.25) or Plain Square Cut
DocumentationEN 10204 Type 3.1 / 3.2 MTC with chemical, mechanical & hardness test cert