Ganpat Metal manufactures and supplies certified Alloy Steel Butt Weld Fittings conforming to ASTM A234 / ASME SA234 Grade WP5, WP9, WP11, WP22, and WP91. Engineered specifically for moderate and elevated temperature service, these chromium-molybdenum alloy steel fittings deliver exceptional creep rupture strength, graphitization resistance, and hydrogen attack immunity in power boilers, fired heaters, and high-pressure steam distribution systems.
Our alloy steel fitting portfolio includes 90° and 45° elbows, tees, concentric and eccentric reducers, and caps manufactured by hot mandrel pushing or press forging followed by full normalizing and tempering (N&T) or isothermal annealing. This carefully controlled heat treatment ensures optimal bainitic or martensitic microstructures that retain high tensile and creep strength up to 600°C.
Available in seamless construction up to 24" NB and welded up to 48" NB across schedules STD, 40, 80, 160, and XXS, all alloy steel fittings conform to ASME B16.9 with 100% NDT inspection and complete EN 10204 Type 3.1 Mill Test Certification.
GM handles enquiries for Alloy Steel Butt Weld Fittings where buyers need to match fitting types (elbows, tees, reducers, end caps), nominal pipe sizes (NPS / DN), wall thickness schedules, and material grade to piping isometric drawings or project purchase specifications. The supplied inventory covers seamless and 100% X-ray welded fittings from 1/2" NB up to 48" NB across all schedules from Sch 10S to Sch XXS.
Grade selection should be based on the design pressure, service temperature, fluid media corrosivity, and mechanical strength requirements of the piping system. Buyers should also confirm the applicable manufacturing standard (ASME B16.9 / MSS-SP-43), weld bevel preparation (ASME B16.25), supplementary inspection requirements (radiography, PMI, hydrotest), and test documentation before finalizing an order.
| Parameter | Specification |
|---|---|
| Standard Specifications | ASTM A234 / ASME SA234, ASME B16.9, ASME B16.28, MSS-SP-75 |
| Available Grades | ASTM A234 WP5, WP9, WP11 (Cl 1/2), WP22 (Cl 1/3), WP91 (Type 1/2) |
| Fitting Types | 90°/45° Elbows, Equal/Reducing Tees, Concentric/Eccentric Reducers, End Caps |
| Size Range | 1/2" NB to 48" NB (Seamless up to 24", Welded up to 48") |
| Schedule / Thickness | Sch 40, STD, Sch 80, XS, Sch 120, Sch 160, Sch XXS |
| Operating Temperature | Elevated temperature service up to 600°C (1112°F) |
| Heat Treatment | Normalized & Tempered (N&T) per ASTM A234 specifications |
| End Preparation | Beveled Ends (ASME B16.25) 37.5° ± 2.5° |
| Testing & Certification | PMI, High-Temp Tensile, Hardness, 100% UT/RT on weld seams |
| Documentation | EN 10204 Type 3.1 / 3.2 Mill Test Certificate, IBR Form III-C on request |
Standard chemical composition limits conform to international metallurgical standards.
| Grade | C | Mn | P max | S max | Si | Cr | Mo | Other |
|---|---|---|---|---|---|---|---|---|
| WP5 | 0.15 max | 0.30 – 0.60 | 0.040 | 0.030 | 0.50 max | 4.00 – 6.00 | 0.45 – 0.65 | — |
| WP9 | 0.15 max | 0.30 – 0.60 | 0.030 | 0.030 | 0.25 – 1.00 | 8.00 – 10.00 | 0.90 – 1.10 | — |
| WP11 Cl 2 | 0.05 – 0.15 | 0.30 – 0.60 | 0.030 | 0.030 | 0.50 – 1.00 | 1.00 – 1.50 | 0.45 – 0.65 | — |
| WP22 Cl 1 | 0.05 – 0.15 | 0.30 – 0.60 | 0.030 | 0.030 | 0.50 max | 2.00 – 2.50 | 0.87 – 1.13 | — |
| WP91 Type 1 | 0.08 – 0.12 | 0.30 – 0.60 | 0.020 | 0.010 | 0.20 – 0.50 | 8.00 – 9.50 | 0.85 – 1.05 | V 0.18–0.25, Nb 0.06–0.10, N 0.03–0.07 |
Minimum mechanical property requirements in designated standard delivery condition:
| Grade | Tensile Strength (min) | Yield Strength 0.2% (min) | Elongation (min) | Hardness (max) |
|---|---|---|---|---|
| WP5 | 415 MPa (60 ksi) | 205 MPa (30 ksi) | 30% | 217 HBW |
| WP9 | 415 MPa (60 ksi) | 205 MPa (30 ksi) | 30% | 217 HBW |
| WP11 Cl 2 | 485 MPa (70 ksi) | 275 MPa (40 ksi) | 30% | 197 HBW |
| WP22 Cl 1 | 415 MPa (60 ksi) | 205 MPa (30 ksi) | 30% | 217 HBW |
| WP91 Type 1 | 585 – 760 MPa (85-110 ksi) | 415 MPa (60 ksi) | 20% | 196 – 265 HBW |
| Standard / Country | Designation |
|---|---|
| ASTM A234 WP5 | UNS K41545 • Pipe: ASTM A335 P5 • Flange: ASTM A182 F5 • DIN 1.7362 |
| ASTM A234 WP9 | UNS K90941 • Pipe: ASTM A335 P9 • Flange: ASTM A182 F9 • DIN 1.7386 |
| ASTM A234 WP11 | UNS K11572 • Pipe: ASTM A335 P11 • Flange: ASTM A182 F11 • DIN 1.7335 (13CrMo4-5) |
| ASTM A234 WP22 | UNS K21590 • Pipe: ASTM A335 P22 • Flange: ASTM A182 F22 • DIN 1.7380 (10CrMo9-10) |
| ASTM A234 WP91 | UNS K90901 • Pipe: ASTM A335 P91 • Flange: ASTM A182 F91 • DIN 1.4903 (X10CrMoVNb9-1) |
| Form / Type | Size Range | Length / Dimensions | Condition / Standard |
|---|---|---|---|
| 90° Long Radius (LR) Elbow | 1/2" to 48" NB (DN15 - DN1200) | Sch 5S to Sch XXS | ASME B16.9 / R = 1.5D |
| 45° Long Radius (LR) Elbow | 1/2" to 48" NB (DN15 - DN1200) | Sch 5S to Sch XXS | ASME B16.9 / Standard Radius |
| 90° Short Radius (SR) Elbow | 1/2" to 36" NB (DN15 - DN900) | Sch 10S to Sch XXS | ASME B16.9 / R = 1.0D |
| Equal / Straight Tee | 1/2" to 48" NB (DN15 - DN1200) | Sch 5S to Sch XXS | ASME B16.9 / Center-to-End C = M |
| Reducing Tee | 1/2" x 3/8" to 48" x 40" NB | Sch 5S to Sch XXS | ASME B16.9 / Branch Dimension M |
| Concentric Reducer | 1/2" x 3/8" to 48" x 40" NB | Sch 5S to Sch XXS | ASME B16.9 / In-line Center Flow Axis |
| Eccentric Reducer | 1/2" x 3/8" to 48" x 40" NB | Sch 5S to Sch XXS | ASME B16.9 / Flat Side for Horizontal Lines |
| End Cap | 1/2" to 48" NB (DN15 - DN1200) | Sch 5S to Sch XXS | ASME B16.9 / Ellipsoidal Head Profile |
| Stub End (Lap Joint) | 1/2" to 24" NB (DN15 - DN600) | Sch 5S to Sch 80 | MSS-SP-43 / ASME B16.9 Short/Long Pattern |
Custom dimensions, special cuts, and tailored surface conditions available on request.
Estimate butt weld fitting weights by fitting type, nominal pipe size (NPS) and schedule.
Ganpat Metal manufactures and supplies certified Alloy Steel Butt Weld Fittings for industrial buyers across India. All materials are sourced from premium quality mills, fully tested for chemistry, mechanical properties, and dimensional tolerances, and supplied with complete traceable Mill Test Certificates.
Whether you require standard stock dimensions or customized sizes, Ganpat Metal maintains deep inventories in Mumbai and provides rapid dispatch, custom cut-to-length services, and third-party inspection support.
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| Requirement | Details to Provide |
|---|---|
| Fitting Type | 90°/45° LR Elbow, Equal Tee, Reducing Tee, Reducer, Cap, Stub End |
| Grade | ASTM A234 WP5, WP9, WP11 (Cl 2), WP22 (Cl 1), WP91 |
| Size (NPS / DN) | 1/2" NB to 48" NB |
| Schedule / Wall | Sch 40, STD, Sch 80, XS, Sch 160, Sch XXS |
| Construction | Seamless or 100% X-Ray Welded (ASME B16.9) |
| Heat Treatment | Normalized & Tempered (N&T) with tempering temp record |
| End Preparation | Beveled Ends (ASME B16.25) or Plain Square Cut |
| Documentation | EN 10204 Type 3.1 / 3.2 MTC with chemical, mechanical & hardness test cert |