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Monel Round Bars

Monel 400, Monel K-500 • ASTM B164 / B865 • Marine Propeller Shafts & Seawater Hardware • Mumbai, India

Monel Round Bars Manufacturer in India

Monel Round Bars

Ganpat Metal manufactures and supplies Monel Round Bars in Monel 400 (UNS N04400) and Monel K-500 (UNS N05500) conforming to ASTM B164, ASTM B865, ASME SB164 and Federal Specification QQ-N-286. Monel nickel-copper solid-solution alloys are the global benchmark for non-ferrous marine and chemical hardware.

Monel 400 offers unmatched resistance to rapidly flowing seawater, marine atmospheric corrosion, hydrofluoric acid, and strong caustic alkalis while retaining outstanding toughness from sub-zero cryogenic levels up to 550°C. Monel K-500 adds precipitation-hardening aluminium and titanium, multiplying yield strength up to 690 MPa while preserving non-magnetic characteristics down to -100°C.

We supply Monel round bars from 6 mm to 300 mm diameter in cold drawn annealed, stress relieved, and precipitation age-hardened conditions, widely used for marine propeller shafts, pump shafts, subsea valve stems, and downhole drill collars.

GM Monel Round Bars

GM handles enquiries for Monel Round Bars where buyers need to match round bar diameters, machining tolerances (h9, h11, k12), and material grade to engineering drawings or purchase specifications. The supplied range covers precision cold drawn, peeled, centerless ground, and forged round bars beginning from 3 mm up to 500 mm diameter, with cut-to-size billet and pre-machined options.

Grade selection should be based on the required mechanical properties, core hardness, chemical composition, and operating temperature conditions of the application. Buyers should also confirm the applicable standard specification (ASTM / ASME / DIN / EN), delivery condition (annealed, solution treated, or quenched & tempered), NDT testing (ultrasonic / PMI), and mill documentation before finalizing an order.

Monel Round Bars Specifications

Monel Round Bars Technical Data & Specifications Matrix

Monel Round Bars Specifications

ParameterSpecification
Standard SpecificationsASTM B164 / ASME SB164 (400), ASTM B865 / ASME SB865 (K-500), QQ-N-286
Available GradesMonel 400 (UNS N04400), Monel K-500 (UNS N05500)
Diameter Range6 mm to 300 mm diameter
Length100 mm to 6000 mm / Custom cut lengths
Condition & TemperAnnealed, Stress Relieved, Cold Drawn, Age Hardened (K-500)
Magnetic PermeabilityNon-magnetic (< 1.002) for Monel K-500
Surface FinishCold Drawn Bright, Turned & Polished, Smooth Machined, Ground
Dimensional ToleranceASTM B164 / ASTM B865 h9 / h11
Testing & CertificationTensile, Hardness, PMI, Ultrasonic Testing, Chemical Analysis
DocumentationEN 10204 Type 3.1 / 3.2 Mill Test Certificate

Monel Round Bars Chemical Composition

Standard chemical composition limits conform to international metallurgical standards.

GradeNiCuFe maxMn maxAlTi
Monel 40063.0 min28.0 – 34.02.502.00——
Monel K-50063.0 min27.0 – 33.02.001.502.30 – 3.150.35 – 0.85

Monel Round Bars Mechanical Properties

Minimum mechanical property requirements in designated standard delivery condition:

GradeTensile Strength (min)Yield Strength 0.2% (min)Elongation (min)Hardness
Monel 400 (Annealed)485 MPa (70 ksi)170 – 240 MPa (25–35 ksi)35%150 HB max / 75 HRB
Monel 400 (Cold Drawn)585 MPa (85 ksi)380 MPa (55 ksi)15%180 HB max / 88 HRB
Monel K-500 (Age Hardened)965 MPa (140 ksi)690 MPa (100 ksi)20%27 HRC min / 280 HB

Monel Round Bars Equivalent Grades

Standard / CountryDesignation
Monel 400UNS N04400 • Werkstoff 2.4360 • EN NiCu30Fe • Alloy 400
Monel K-500UNS N05500 • Werkstoff 2.4375 • EN NiCu30Al • Alloy K500 • QQ-N-286

Monel Round Bars Sizes and Dimensions

Form / TypeSize RangeLength / DimensionsCondition / Standard
Cold Drawn Monel Bar6 mm to 45 mm Dia1000 mm to 4000 mmCold Drawn, Annealed or Age Hardened
Turned & Ground Shaft Bar20 mm to 150 mm DiaUp to 6000 mmTurned & Polished, Shaft Quality Straightness
Forged Marine Shaft Bar100 mm to 300 mm DiaUp to 5000 mmForged, Age Hardened, 100% UT Tested
Custom Cut Pins & BilletsAll SizesCut-to-lengthPrecision deburred for marine machining

Custom dimensions, special cuts, and tailored surface conditions available on request.

Monel Round Bars Weight Calculator

Enter round bar diameter & length and click Calculate to get approximate weight.

Monel Round Bars Inspection and Testing

  • Chemical composition verification by Optical Emission Spectrometer (OES / PMI)
  • Tensile strength, 0.2% proof yield stress, elongation and reduction of area testing
  • Hardness testing (Brinell HBW, Rockwell HRC / HRB per ASTM E10 / E18)
  • Dimensional inspection (Diameter, Out-of-roundness / Ovality, Straightness per meter)
  • Visual surface inspection for scale, seams, laps, cracks or roll marks
  • Ultrasonic Testing (UT) 100% volumetric inspection per ASTM A388 / EN 10228-3
  • Surface crack detection via Magnetic Particle Testing (MPI) or Liquid Penetrant (DPI)
  • Microstructure examination, grain size estimation (ASTM E112) and inclusion rating
  • Intergranular corrosion test (ASTM A262 Practice E/A) for stainless grades
  • Charpy V-Notch impact testing at ambient and cryogenic temperatures (-20°C / -40°C / -196°C)
  • Third-Party Inspection (TPI) by DNV, TUV, Bureau Veritas, SGS, Lloyds, Velosi
  • EN 10204 Type 3.1 / 3.2 Mill Test Certificate with full heat traceability

Monel Round Bars Applications

  • Heavy engineering machinery shafts, drive spindles, axles and rotors
  • High-pressure valve stems, pump shafts, impellers and actuator rods
  • Offshore oil & gas subsea manifolds, christmas trees and riser connections
  • Petrochemical reactors, hydrocracker piping pins and heat exchanger tie rods
  • Aerospace engine mounts, landing gear shafts and flight control pivots
  • Power generation steam turbine rotors, generator shafts and boiler fasteners
  • Naval submarine components, propeller shafts and seawater pump components
  • Automotive crankshafts, connecting rods, camshafts and transmission gears
  • Heavy forgings, forged flanges, rings, and precision gear blanks
  • Chemical process agitators, autoclave shafts and high-pressure mixers
  • Pharmaceutical sterile processing equipment and medical device tooling
  • Die and mold manufacturing for high-tonnage metal stamping and plastic injection

Monel Round Bars Manufacturer and Supplier in India

Ganpat Metal manufactures and supplies certified Monel Round Bars for industrial buyers across India. All materials are sourced from premium quality mills, fully tested for chemistry, mechanical properties, and dimensional tolerances, and supplied with complete traceable Mill Test Certificates.

Whether you require standard stock dimensions or customized sizes, Ganpat Metal maintains deep inventories in Mumbai and provides rapid dispatch, custom cut-to-length services, and third-party inspection support.

Monel Round Bars Exporter from India

India India UAE UAE Saudi Arabia Saudi Arabia Oman Oman Australia Australia Malaysia Malaysia Singapore Singapore Bangladesh Bangladesh Egypt Egypt Brazil Brazil Russia Russia Kazakhstan Kazakhstan

Why Choose Ganpat Metal for Monel Round Bars?

  • Certified prime mill source with EN 10204 Type 3.1 / 3.2 Mill Test Certificates
  • Comprehensive diameter range from 3 mm to 500 mm in ready stock
  • Precision tolerances: peeled, smooth turned, centerless ground to h8, h9, h11, k12
  • Superior straightness guaranteed: less than 1 mm per meter run
  • Complete heat treatment options: annealed, solution treated, quenched & tempered
  • In-house high-capacity CNC band saws for custom cut-to-length billets and blocks
  • 100% PMI and Ultrasonic testing prior to dispatch
  • Strategically located warehouses in Mumbai for rapid domestic and export supply
  • Third-Party Inspection (TPI) coordination with all global inspection agencies
  • Export packaging in robust wooden crates with plastic end-capping and rust inhibitor
  • Over 35 years of metallurgical excellence and ISO 9001:2015 certified operations

Specify Your Monel Round Bars Requirement

RequirementDetails to Provide
GradeMonel 400 (UNS N04400) / Monel K-500 (UNS N05500)
StandardASTM B164 / ASTM B865 / QQ-N-286
Diameter (mm)Required diameter in mm with tolerance requirement
LengthStandard 3m or exact cut lengths in mm
ConditionAnnealed (400) / Age Hardened (K-500)
QuantityRequired quantity in kg or pieces
Magnetic PermeabilityPermeability check certification if required for K-500
DocumentationEN 10204 Type 3.1 / 3.2 MTC with full melt analysis